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Monday, 9 October 2017

Microwave-assisted carboxymethylation of cellulose extracted from brewer's spent grain

Author
Danilo Martins dosSantosAndrea de LacerdaBukzemDiego Palmiro RamirezAscheriRobertaSigniniGilberto Lucio Benedito deAquino
Unidade de Ciências Exatas e Tecnológicas, Universidade Estadual de Goiás, Br 153, Fazenda Barreiro do Meio, 3105, 75132-903 Anápolis, Goiás, Brazil
Received 12 January 2015, Revised 17 May 2015, Accepted 20 May 2015, Available online 3 June 2015.

Highlights

Isolation and characterization of cellulose from brewer's spent grain.
Conversion of cellulose to carboxymethyl cellulose in a fast microwave-assisted reaction.
Carboxymethyl cellulose with high degree of substitution was obtained.

Abstract

Cellulose was extracted from brewer's spent grain (BSG) by alkaline and bleaching treatments. The extracted cellulose was used in the preparation of carboxymethyl cellulose (CMC) by reaction with monochloroacetic acid in alkaline medium with the use of a microwave reactor. A full-factorial 23 central composite design was applied in order to evaluate how parameters of carboxymethylation process such as reaction time, amount of monochloroacetic acid and reaction temperature affect the average degree of substitution (DS¯) of the cellulose derivative. An optimization strategy based on response surface methodology has been used for this process. The optimized conditions to yield CMC with the highest DS¯ of 1.46 follow: 5 g of monochloroacetic acid per gram of cellulose, reaction time of 7.5 min and temperature of 70 °C. This work demonstrated the feasibility of a fast and efficient microwave-assisted method to synthesize carboxymethyl cellulose from cellulose isolated of brewer's spent grain.

Keywords

Brewer's spent grain
Agro-industrial residue
Microwave
Carboxymethylation of cellulose

1. Introduction

Carboxylmethylcellulose is the most widely used cellulose ether today, with applications in paper, textile, pharmaceutical, food exploration and paint industries (Singh & Khatri, 2012). Production of carboxymethyl cellulose is carried out commercially on a large scale, by the slurry process and includes two steps; first, cellulose fibers are swollen in concentrated NaOH solution then, still under conditions, the hydroxyl groups of cellulose react with the monochloroacetic acid (MCA) (Bhandari, Jones, & Hanna, 2012; Heinze & Koschella, 2005).
The etherification processes commonly employed for the production of carboxymethyl cellulose require temperature between 40 and 80° C and long reaction time (1–6 h) (Cheng & Biswas, 2011; Heinze & Koschella, 2005; Singh & Khatri, 2012). Under these conditions, the occurrence of side reactions, such as depolymerization of cellulose and the formation of sodium glycolate, negatively affect both the yield of the process and the characteristics of the derivatives obtained, and the development of conversion processes that minimize the occurrence of side reactions, the reaction time and amount of reagents employed and energy is very important.
In recent years, microwave chemistry has become increasingly popular within the organic synthesis (Gawande, Shelke, Zboril, & Varma, 2014; Moseley & Kappe, 2011). Compared with conventional heating, microwave-assisted heating, under controlled conditions, has been shown to be an advanced technology in reducing reaction time besides increasing product yield and purity (Caddick & Fitzmaurice, 2009; Nuchter, Ondruschka, Bonrath, & Gum, 2004; Zhu & Chen, 2014). Microwave irradiation–assisted synthesis and modification has been widely used in chemical functionalization of polymer materials. It has been developed for cellulose modification processes including acetylation (Li et al., 2009) and carboxymethylation (Biswas, Kim, Selling, & Cheng, 2014). Therefore, microwave irradiation is a promising method to modify the physical–chemical properties of cellulose.
Most of the sources of cellulose that were modified to carboxymethyl cellulose are wood and cotton (Singh & Singh, 2013). However, many others resources could be used such as corn cobs (Singh & Singh, 2013), rice straw (Ragheb, Nassar, Abd El-Thalouth, Ibrahim, & Shahin, 2012), cotton by-products (Cheng & Biswas, 2011), cavendish banana pseudo stem (Adinugraha, Marseno, & H, 2005), however none of them uses the brewer's spent grain (BSG) as a cellulose source.
Brewer's spent grain is the main solid by-product generated in the brewing process. Approximately 15–20 kg of BSG is produced per every hectolitre of beer, which corresponds to an annual production of more than 34 million tons of wet BSG (8.5 million tons of dry BSG) (Mussatto, Dragone, & Roberto, 2006; Xiros & Christakopoulos, 2012). This material is composed of the barley malt residual constituents and includes the barley grain husk in the greatest proportion, and also minor fractions of pericarp and fragments of endosperm (Forssell et al., 2008).
BSG is rich in cellulose (16–21%), hemicellulose (15–29%), lignin (19–28%) and proteins (24–39%) (Meneses, Martins, Teixeira, & Mussatto, 2013; Mussatto, Rocha, & Roberto, 2008; Pires, Ruiz, Teixeira, & Vicente, 2012). Some recent studies suggest the possibility of reusing this material for industrial applications such as the production of activated carbon (Poerschmann et al., 2014), ethanol (Forssell et al., 2008) and xylitol (Mussatto & Roberto, 2008), but BSG is still traditionally used as a relatively low value cattle feed (Niemi, Martins, Buchert, & Faulds, 2013). So, there is a need to find new value-added end-uses for this by-product.
The aim of this work was to increase the economic value of brewer's spent grain by the extraction of the cellulosic component from this by-product through chemical methods. The obtained cellulose was used in the preparation of carboxymethyl cellulose, which has many important industrial applications. Carboxymethyl cellulose was obtained through reaction of the extracted cellulose with monochloroacetic acid in alkaline medium employing microwave reactor.

2. Materials and methods

2.1. Materials

Brewer's spent grains (BSG) were supplied by Ambev, S.A. (Anápolis, Goiás, Brazil). As soon as obtained, the material (approx. 80% moisture content) was dried at 105 °C to 94% dry matter. Then the dried BSG was milled using a knife mill fitted with a 1 mm-sized grating and used in all experiments. Sodium chlorite (NaClO2), monochloroacetic acid (MCA), sodium hydroxide and isopropanol were obtained from Sigma-Aldrich. All of the other reagents were analytical grade and were used without further purification.

2.2. Cellulose extraction from Brewer's spent grains (BSG)

2.2.1. Alkaline treatment

Initially, the dried BSG was treated with a 2% (w/w) sodium hydroxide aqueous solution in a solid:liquid ratio of 1:20 (w:v) for 2 h at 90 °C, as reported by Mussatto et al. (2006b) with some modifications. The obtained black slurry was filtered and the solid material was washed several times with distilled water until the alkali was completely removed, and dried at 50 °C for 12 h in an air-circulating oven. The yield was calculated based on the dried solid product weight and the starting weight.

2.2.2. Bleaching process

After the alkali treatment, the fibers were treated with a solution made up of equal parts (v:v) of acetate buffer and aqueous sodium chlorite (2 wt% NaClO2 in water) in a solid:liquid ratio of 1:50 (w:v) for 4 h at 80 °C. Then the mixture was allowed to cool and was filtered using excess distilled water until the pH of the fibers became neutral. The bleached fibers were dried at 50 °C for 12 h in an air-circulating oven. The bleaching process was carried out in a single step. The yield was calculated based on the dried solid product weight and the starting weight.

2.3. Preparation of carboxymethyl cellulose (CMC)

Synthesis of CMC was carried out in two steps i.e., alkalization and etherification under heterogeneous conditions. Alkalization was conducted into glass reaction vessels with an internal volume 35 mL as follows: bleached cellulose (0.5 g) was suspended in isopropanol (2 mL) and 2 mL of 40% (w/v) aqueous NaOH was added dropwise under magnetic stirring at room temperature over a period of 15 min.
The etherification was carried out in a monomode microwave reactor (Discover-SP DC-7196, CEM, USA). The desired amount of monochloroacetic acid (MCA) was dissolved in 2 mL of isopropanol. The mixture was subjected to microwave irradiation at 200 W up to the desired temperature (70–90 °C) and stirred at that temperature for the desired duration (2.5–7.5 min). When the irradiation was complete, the slurry was neutralized with glacial acetic acid and then filtrated. The solid obtained as CMC was washed with 70% ethanol for four times to remove undesirable by-products. The obtained cellulose derivative (CMC) was dried at 60 °C in an oven.
For the purification of these derivatives, 1.5 g of the sample was dissolved in 750 mL of aqueous 0.4 mol L−1 NaCl. The resulting solution was submitted to positive filtration through 0.45 μm membrane (Millipore®) and the carboxymethyl cellulose was precipitated upon addition of ethanol. Subsequently, the carboxymethyl cellulose was sequentially washed with ethanol/water mixtures of increasing ethanol content (70%, 80%, and 90%), with absolute ethanol and then it was dried at room temperature. This procedure resulted in purified sodium carboxymethyl cellulose samples.

2.4. Experimental design

A full-factorial 23 central composite design was employed to analyze the main effects and interactions of the following variables: reaction time, amount of monochloroacetic acid (MCA) per gram of cellulose and reaction temperature on the average degree of substitution (DS¯). The independent variables and their levels are shown in Table 1. Maximum and minimum treatment levels were chosen by carrying out preliminary screening tests. Each experiment was performed in triplicate.
Table 1
Independent variablesSymbolLevels
−101
Time (min.)X12.557.5
MCA/celullose (g/g)X223.55
Temperature (°C)X3708090

2.5. Characterization of brewer's spent grain fibers and carboxymethyl cellulose

2.5.1. Chemical composition of brewer's spent grain fibers

The chemical composition of the BSG at each stage of treatment was measured as follows: the holocellulose (α-cellulose + hemicellulose) and cellulose content were estimated according to standard methods (Browning, 1967). The α-cellulose content was determined treating the holocellulose with potassium hydroxide solutions (Browning, 1967). The hemicellulose content was found by subtracting the α-cellulose part from the holocellulose content. The lignin content was determined according to a standard method of Technical Association of Pulp and Paper Industry TAPPI T222 om-88. The viscosity of pulp (cP) dissolved in a cupriethylene-diamine solution was determined according to Tappi standard (T230 om-99). An average of three measurements was calculated for each sample.

2.5.2. Determination of average degree of substitution (DS¯)

The average degree of substitution of CMC was determined according to the methodology proposed by Ho and Klosiewicz (1980), with modifications. For this purpose, the CMC samples were hydrolyzed in a mixture of 25% (v/v) D2SO4/D2O (75 mg mL−1) 1.5 h at 90 °C. The 1H NMR spectra were obtained at room temperature on a Bruker AVANCE III 500–11.75 Tesla spectrometer operating at 500.13 MHz. The chemical shifts were expressed in dimensionless values (ppm) relative to an internal standard of acetic acid.

2.5.3. Field emission scanning electron microscopy (FE-SEM)

A field emission scanning electron microscope (LEO-440) was used to evaluate the surface morphology of the untreated, alkali-treated, bleached brewer's spent grain fibers and carboxymethyl cellulose. The acceleration voltage was 15 kV. Prior to analysis, the samples were coated with an ultrathin gold layer in a sputter coating system.

2.5.4. Fourier transform infrared (FTIR) spectroscopy

Fourier transform infrared spectra were recorded using a Perkin-Elmer FTIR spectrophotometer. Samples were finely ground and mixed with potassium bromide, KBr. The mixture was then compressed into pellet form. FTIR spectral analysis was performed within the wave number range of 400–4000 cm−1.

2.5.5. X-ray diffraction (XRD)

XRD patterns of samples were obtained using an X-ray diffractometer (D8 Advance, Bruker AXS) equipped with CuKα radiation (λ = 1.5406 Å) in the 2θ range 5–50° with a scan rate of 5° per min at room temperature. The operating voltage was 40 kV, and the current was 40 mA.

2.5.6. Thermogravimetric analysis (TGA)

The thermal stability of the different samples was determined by TGA measurements carried out using a Shimadzu TGA 50 equipment. The amount of sample used for each measurement was approximately 7 mg. All measurements were carried out under a nitrogen atmosphere with a gas flow of 50 mL min−1 by heating the material from room temperature to 600 °C at a heating rate of 10 °C min−1.

2.6. Statistical analysis

The statistical treatment of the experimental data consisted in fitting a polynomial function to the set of experimental data collected from full-factorial 23 central composite design. Multiple regression analysis was used to fit Eq. (1) to the experimental data by means of the least squares method.
(1)Y=β0+β1X1+β2X2+β3X3+β12X1X2+β13X1X3+β23X2X3+β123X1X2X3+ε
where, Y represents the predicted response, β0, is the model intercept, β1β2β3, and β12β13β23β123, are linear and interaction coefficients respectively, and X1X2 and X3 are the independent variables. ɛ corresponds to the model residue.
The statistical significance of the model was determined by evaluating the p-value, F-value and lack of fit with 95% confidence level obtained from the analysis of variance (ANOVA). The extent of fitting of the experimental results to the polynomial model equation was expressed by the adjusted coefficient of determination (R2adj). Response surface was obtained by using the fitted model and keeping one independent variable constant and varying the other two variables. All calculations and graphs were obtained by the Statistica software (Statsoft version 7.0, USA).

3. Results and discussion

3.1. Chemical composition of fibers

The chemical composition of the BSG was determined at each stage of treatment and the data are summarized in Table 2. The original brewer's spent grain contained 45.87 wt% holocellulose, 22.36 wt% cellulose, 20.09 wt% α-cellulose, 25.78 wt% hemicellulose and 30.48 wt% lignin. The values found for the main constituents of brewer's spent grain are in agreement with literature data (Meneses et al., 2013; Mussatto et al., 2008; Pires et al., 2012).
Table 2
ParameterBSGaAfter alkali treatmentaAfter bleachinga
Holocelullose (%)b45.87 ± 1.2481.80 ± 1.1695.68 ± 0.29
Cellulose (%)22.36 ± 0.4166.43 ± 0.8790.12 ± 0.71
α-cellulose (%)20.09 ± 0.8664.71 ± 1.2389.71 ± 1.05
Hemicellulose (%)25.78 ± 0.9717.09 ± 1.105.97 ± 0.92
Lignin (%)30.48 ± 0.5411.85 ± 0.273.23 ± 0.03
Others (%)c21.38 ± 1.064.63 ± 0.340.62 ± 0.04
Viscosity (cP)16.80 ± 0.199.18 ± 0.06
Yield (%)22.96 ± 0.3466.96 ± 0.99
a
Values are mean ± SD of three replicates.
b
Hollocelulose (%) = α-celullose (%) + Hemicelullose (%).
c
Other components include ashes, protein and extractive.
It was found that at the end of the chemical treatment the cellulose and α-cellulose content increased from 22.36% to 90.12% and from 20.09% to 89.71%, respectively. The alkali and bleaching treatments were efficient in removing hemicellulose and lignin, which decreased from 25.78% to 5.97% and from 30.48% to 3.23%, respectively, following treatments. The sum of the percentage of cellulose, hemicelluloses and lignin to the brewer's spent grain after bleaching stage corresponds to 99.32% of the total dry matter, therefore the treatment not only removed hemicelluloses and lignin but also other components such as proteins, extractives and ash.
Viscosity was strongly decreased after bleaching (from 16.80 to 9.18 cp), indicating that the average cellulose chain length (polymerization degree) was reduced, since viscosity loss occurs due to the cleavage of glycosidic bonds in this polysaccharide chain. The yield after alkaline treatment was 22.96% while after the bleaching treatment was 66.96% (Table 2). Therefore, starting from 100 g of brewer's spent grain was possible to obtain 15.37 g of pulp at the end of the chemical treatments. The composition and viscosity of the fibers after bleaching is quite suitable for the production of carboxymethyl cellulose (Heinze & Koschella, 2005).

3.2. Preparation of CMC from cellulose

The manufacturing of carboxymethyl cellulose involved two reaction stages. In the first stage, cellulose was treated with NaOH, in the presence of isopropanol, which acts both as a swelling agent and as a dilutant and facilitates penetration of NaOH into the cellulose structure. In the second stage, carboxymethyl cellulose was synthesized by reacting monochloroacetic acid (MCA) and alkali cellulose under microwave irradiation (Gu, He, Huang, & Guo, 2012; Singh & Khatri, 2012).
The various properties of sodium carboxylmethylcellulose depend upon three factors: molecular weight of the polymer, average number of carboxyl content per anhydroglucose unit [degree of substitution (DS¯)] and the distribution of carboxyl substituents along the polymer chains (Ruzene, Gonçalves, Teixeira, & Pessoa de Amorim, 2007). The DS¯ is most important factor because the industrial utility of the CMC exclusively depends on the DS¯ (Singh & Singh, 2013) so all the optimization experiments were done with respect to the DS¯ and not the yield.
The previous work on the optimization of the carboxymethylation reaction has shown that DS¯ depends on various reaction parameters such as reaction temperature, reaction time and monochloroacetic acid concentration (Adinugraha et al., 2005; Barai, Singhal, & Kulkarni, 1997; Pushpamalar, Langford, Ahmad, & Lim, 2006; Singh & Singh, 2013). Hence, to optimize the CMC preparation conditions and the relationship between these factors, a full-factorial 23 central composite design and response surface methodology were applied to determine the optimal levels of the selected three variables (Table 3).
Table 3
AssayTime (min.)MCAa/cellulose (g/g)Temperature (°C)DS¯Distribuition of substituent
C2C3C6
12.50 (−1)2.00 (−1)70.00 (−1)0.620.320.100.20
22.50 (−1)2.00 (−1)90.00 (+1)0.580.280.120.18
32.50 (−1)5.00 (+1)70.00 (−1)1.230.510.340.38
42.50 (−1)5.00 (+1)90.00 (+1)1.220.500.330.39
57.50 (+1)2.00 (−1)70.00 (−1)0.540.260.100.18
67.50 (+1)2.00 (−1)90.00 (+1)0.640.250.190.20
77.50 (+1)5.00 (+1)70.00 (−1)1.460.610.350.5
87.50 (+1)5.00 (+1)90.00 (+1)1.420.650.330.44
95.00 (0)3.50 (0)80.00 (0)0.930.480.170.28
105.00 (0)3.50 (0)80.00 (0)0.840.450.150.24
115.00 (0)3.50 (0)80.00 (0)0.910.460.180.27
125.00 (0)3.50 (0)80.00 (0)0.910.480.160.27
a MCA = monochloroacetic acid.
The 1H NMR spectroscopy was used to study the completely depolymerized samples. The representative spectra are shown in Fig. 1. The set of doublets in the spectral region between 4.5 and 5.5 ppm at the lower field can be assigned to the proton at C1 of the α-anomer, while the set of doublets at the higher field was attributed to the proton at C1 of the β-anomer. The S and U identifications of the doublets in Fig. 1 refer to substituted and unsubstituted hydroxyl group at C2, respectively. The signals between 3 and 4 ppm correspond to the protons of the glucose unit. Protons from the carboxymethyl (OCH2COO) group were observed in a spectral region between 4.0 and 4.5 ppm (Ho & Klosiewicz, 1980).
H1 NMR spectrum of a CMC sample with DS¯=1
Fig. 1
The 1H NMR spectroscopy used to evaluate the distribution of the carboxymethyl substituents at the C2, C3, and C6 hydroxyl groups of the cellulose polymer chains and determine the degree of substitution (DS¯). The degree of substitution of the samples was calculated using the Eq. (2).
(2)DS¯=a/2b/6+c/2
where, a = Integral which refers to methylene protons of carboxymethyl (4 ppm < δ < 4,5 ppm); b = Integral which refers to the CH protons of the glucose unit (3< δ < 4 ppm); c = Integral which refers to the set of doublets in the spectral region between 4.5 and 5.5 ppm.
The distribution of the carboxymethyl groups at C2, C3, C6 were determined based on the Eqs. (3)(5).
(3)c2=DS¯IC(2)α+IC(2)β/IC(2)α+IC(2)β+IC(3)+IC(6)
(4)c3=DS¯IC(3)/IC(2)α+IC(2)β+IC(3)+IC(6)
(5)c6=DS¯IC(6)/IC(2)α+IC(2)β+IC(3)+IC(6)
where, I represents the integral value of the peaks of C3, C2α, C2β, and C6, respectively (Gu et al., 2012). A summary of these data is presented in Table 3.

It can be noted that the DS¯ varied to each condition employed (from 0.54, assay 5, to 1.46, assay 7). It is generally observed that there is slightly more substitution at C2 than at C6, with the least amount at C3, indicating that the relative reactivity of the hydroxyl groups is in the following order: OH(2) > OH(6) > OH(3).

3.3. Statistical analysis and the model fitting

Table 4 shows the coefficients of the variables in the models that were calculated using the least square technique, and their statistical significances were analised by ANOVA. The F-value and p-value was used as a tool to check the significance of each parameter. It can be seen from Table 4, the predominant effect on the developed model for the degree of substitution corresponded to the linear term amount of monochloroacetic acid (MCA) (X2), followed by the interaction term between time and amount of monochloroacetic acid (X1.X2) and the linear term of time(X1). Other terms, such as the linear terms of temperature (X3) and the interaction terms (X1.X3 and X2.X3) are not significant (p > 0.05).
Table 4
Source of variationaSum of squaredfMean squareF-valuep-value
X10.02101310.02101313.48400.034950b
X21.08781311.087813698.06150.000119c
X30.00001310.0000130.00800.934279d
X1.X20.02531310.02531316.24330.027460c
X1.X30.00151310.0015130.97060.397174d
X2.X30.00151310.0015130.97060.397174d
Lack of fit0.01531720.0076584.91440.113083d
Pure error0.00467530.001558
Total SS1.15716711
R2adj. = 0.9620
a
X1 = Time (min.); X2 = MCA/celullose (g/g); X3 = Temperature.
b
 = Significant at 5% probability (p < 0.05).
c
 = Significant at 1% probability (p < 0.01).
d
 = Non-significant.
The fitted model for DS¯ without the non-significant terms and in uncoded form is given in Eq. (6).
(6)DS¯=0.200.076X1+0.24X20.015X1X2

The model for degree of substitution showed a good fit with the experimental data, as the value of adjusted determination coefficient (R2adj.) was 0.9620. This confirms that the fitted model could explain above 96.00% of the total variability within the range of values studied. The lack of fit is an indication of the failure of a model representing the experimental data at which points are not included in the regression or variations in the models cannot be accounted for random error. The non-significant value of lack of fit (p-value > 0.05) revealed that the model is statistically significant for the response.
Three-dimensional surface was generated based on Eq. (6) and is shown in Fig. 2 which present the relationship between time and amount of monochloroacetic acid on the degree of substitution. It was found that increasing the reaction time and the amount of monochloroacetic acid results in larger values DS¯. The increase in DS¯ with increasing amounts of monochloroacetic acid and reaction time is due to the fact that there is a better reaction environment created (i.e., greater availability of the acid molecules at higher concentrations) and a prolonged time available for carboxymethylation. Similar findings have been reported by Barai et al. (1997) and Singh and Singh (2013).
Response surface plot show the effect of reaction time and amount of…
Fig. 2
Based on Table 3 and in Fig. 2, the optimum conditions for carboxymethylation were achieved using 5 g de monochloracetic acid per gram of cellulose and carrying out the reaction at 70 °C for 7.5 min. Under these conditions, it was possible to obtain carboxymethyl cellulose with DS¯ of 1.46. In addition, microwave heat allowed obtaining CMC samples with similar DS¯ values compared to the obtained by conventional heat. However, the average reaction time when using conventional heat (1–6 h) for carboximethylation is much greater than microwave heat (Biswas et al., 2014; Heinze & Koschella, 2005; Pushpamalar et al., 2006; Singh & Khatri, 2012). Microwave technology thus appears to be promising in CMC synthesis as a means to reduce reactions times, thereby potentially increasing throughput and reducing energy cost.

3.4. Morphological analysis

The morphological changes of the brewer's spent grain fibers after each stage of treatment were evaluated by field emission scanning electron microscopy (Fig. 3). The untreated BSG presents smooth surface (Fig. 3a) and diameter in the range 150–350 μm. After alkali treatment (Fig. 3b), the fiber surface becomes rougher and the diameter decrease to 80–200 μm. The effect of bleaching treatment was evident from the comparison of micrographs in Fig. 3b and c. It can be seen that the BSG fiber bundles separated into individual fibers whose diameters were in the range 5–30 μm. These morphological changes are due to the progressive removal of the outer non-cellulosic layer composed of materials such as hemicelluloses, lignin, wax, and other impurities contained in the brewer's spent grain upon chemical treatments.
Scanning electron micrographs (magnification: 1500×) of (a) brewer's spent…
Fig. 3
The SEM micrograph of carboxymethyl cellulose, synthesized via chemical modification cellulosic fibers is given in Fig. 3d. It was observed that the carboxymethyl cellulose appear to be irregular and relatively smooth. This morphological change as compared to bleached fiber was ascribed to the heterogeneous introduction of the bulky carboxymethyl groups into the fiber surface after carboxymethylation.

3.5. FTIR spectroscopy analysis

Fourier transform infrared spectroscopy (FTIR) allows the characterization of a chemical structure by identifying the functional groups present in each sample. Fig. 4 shows the FTIR spectra recorded for (a) untreated BSG, (b) alkali-treated BSG, (c) bleached BSG and (d) carboxymethyl cellulose. The peak located at 1739 cm−1 that is see in the spectrum of the untreated BSG can be attributed either to the acetyl and uronic ester groups of the hemicelluloses or to the ester linkage of carboxylic group of the ferulic and p-coumeric acids of lignin and/or hemicelluloses (Sun et al., 2005). This peak almost disappeared after the bleaching treatment, indicating the removal of most of the hemicelluloses and lignin from the BSG. The peak at 1526 cm−1 in the spectrum of the untreated brewer's spent grain represent the aromatic CC of the aromatic rings of lignin. The peak observed at 1247 cm−1 corresponds to COC (aryl–alkyl ether) (Sheltami, Abdullah, Ahmad, Dufresne, & Kargarzadeh, 2012). These two peaks disappeared after the bleaching treatment, which suggests the removal of lignin.
FTIR spectra of (a) brewer's spent grain (BSG), (b) alkali-treated BSG, (c)…
Fig. 4
The peaks at 1053 and 895 cm−1 are associated with the CO stretching and CH rock vibrations of cellulose (Alemdar & Sain, 2008), which appeared in all of the spectra. The increment of these peaks is directly related to the increase in the cellulosic components percentages.
The occurrence of carboxymethylation was confirmed by infrared spectroscopy. The IR spectra of the prepared CMC were recorded, as displayed in Fig. 4 which shows that the appearance of the typical band at 1610 cm−1 associated with the presence of the carboxylate anion COO and confirms the formation of CMCNa (Heinze & Koschella, 2005).

3.6. X-ray diffraction (XRD)

The X-ray diffraction patterns obtained for untreated, alkali-treated, bleached brewer's spent grain as well as for the carboxymethyl cellulose are show in Fig. 5. It is observed that the diffractogram of brewer's spent grain has a main peak at 2θ = 21.5° and a discrete peak at 2θ = 34.7°. Three peaks can be observed for alkali-treated BSG and bleached BSG at 2θ = 16.0°, 22.2° and 34.7°. They are typical of cellulose I and become more defined upon chemical treatments (Azubuike, Rodríguez, Okhamafe, & Rogers, 2012; Chen et al., 2011; Flauzino Neto, Silvério, Dantas, & Pasquini, 2013; Kumar, Negi, Bhardwaj, & Choudhary, 2012). The crystallinity index (CrI) of all samples was calculated following the amorphous subtraction method proposed by Park, Baker, Himmel, Parilla, & Johnson (2010). By this method, the CrI was found to be 27.3%, 46.7% and 56.5% for untreated BSG, alkali-treated BSG and bleached BSG, respectively. The higher CrI value of bleached BSG compared to alkali-treated BSG and untreated BSG is due to the removal of amorphous non-cellulosic compounds such as lignin and hemicellulose by the alkali and bleaching treatments carried out in the purification process.
X-ray diffractograms for (a) brewer's spent grain (BSG), (b) alkali-treated…
Fig. 5
The comparison of the X-ray patterns of bleached fibers and carboxymethyl cellulose revealed that the carboxymethylation of fibers provoked important changes in the arrangement of the polymer chains in the solid state. It can be seen that after carboxymethylation all characteristic peaks for bleached fibers have almost disappeared and transformed into an amorphous phase. Although the diffractogram of carboxymethyl cellulose have not been quantitatively treated to determine the CrI, it is assumed that the carboxymethyl cellulose adopt a less ordered arrangement as compared to bleached fibers. This is attributed to the presence of the carboxymethyl moieties which substitute the hydrogen atoms of the hydroxyl groups of cellulose affecting the establishment of hydrogen bonds involving these groups that are responsible for the adoption of a more ordered arrangement by the cellulose (Johar, Ahmad, & Dufresne, 2012).

3.7. Thermogravimetric analysis

Fig. 6 shows the TGA and derivative thermogravimetry DTG curves obtained for raw brewer's spent grain, as well as those obtained after alkali treatment and bleaching and for carboxymethyl cellulose. In all cases, an initial weight loss of the fibers occurs in the range of 35–150 °C, due to the evaporation of adsorbed and bound water (Flauzino Neto et al., 2013).
(a) TG and (b) DTG curves for brewer's spent grain (BSG), alkali-treated BSG,…
Fig. 6
Degradation of hemicellulose and cellulose starts at temperatures 220 and 250 °C, respectively, while lignin degrades at a lower temperature, 200 °C (Morán, Alvarez, Cyras, & Vázquez, 2008). At higher temperatures lignin is more heat resistant than hemicelluloses and cellulose, due to its low degradation rate. The weight loss between 200 and 300 °C is mainly due to hemicelluloses decomposition and the parallel slow decomposition of lignin, while the weight loss between 250 and 500 °C is attributed to cellulose (250–350 °C) and lignin (200–500 °C) decomposition (Nanda et al., 2013). At temperatures higher than 400 °C, there is oxidation and breakdown of the charred residue to lower molecular weight gaseous products (Morán et al., 2008).
By the comparison of the untreated and alkali treated fibers, it was observed that the bleaching treatment induces an increase in the materials thermal stability. This is due to the presence of hemicellulose and lignin in the chemical composition of the untreated and alkali treated BSG fibers. These components have a lower decomposition temperature compared to cellulose and their progressive removal improves the thermal stability of the fibers. The lower thermal stability of alkali treated compared to the bleached fibers is attributed to the partial elimination of non-cellulosic material. However, after 400 °C, the thermal stability order of the materials is reversed, because lignin at higher temperature is more heat resistant than hemicelluloses and cellulose.
In the DTG curve for BSG, a shoulder is observed at around 300 °C, but is no longer present after the chemical treatments, which very likely reflects the removal of a portion of the hemicellulose. The weight fraction of material that still exists after heating between 400 °C and 600 °C is representative of the carbon content in the fibers. The increased residue amount at high temperature, or the char fraction, for BSG compared to chemically treated fibers is due to the presence of ash as well as lignin. As it can be seen in Fig. 6, the amount of residue at temperature around 600 °C in bleached fibers was only 5%.
Fig. 6 shows that the introduction of carboxymethyl groups in the cellulose chain decreased the thermal stability of the polymer. The decrease in the thermal stability of the carboxymethyl cellulose as compared to the parent cellulose is justified by the presence of the negatively charged carboxymethyl groups and is supported by the X-ray diffraction analyses which evidenced the less ordered arrangement of CMC.

4. Conclusions

The present work shows that cellulose can be isolated from brewer's spent grain. Chemical treatment with alkali and sodium chlorite removed the non-cellulosic constituents resulting in fibers with high content of cellulose and α-cellulose, hence suitable for production of carboxymethyl cellulose. The results obtained suggest that BSG is an industrial by-product with great potential to be a feedstock for producing this derivative. The carboxymethylation of cellulose was successfully achieved and samples of different average degrees of substitution (0.58 < DS¯ < 1.46) were prepared according to the reaction conditions employed. The use of a higher amount of monochloroacetic acid and reaction time resulted in the more substituted samples but the reaction temperature did not strongly affect the average degree of substitution. Using optimized set of conditions: 5 g of monochloroacetic acid per gram of cellulose; reaction time of 7.5 min and temperature of 70 °C, CMC having a DS¯ of 1.46 can be prepared.

Acknowledgments

The authors would like to thank the State University of Goiás (UEG) for the research stimulation grant (BIP) and revision of the article. FAPEGCAPES and CNPq for their financial support.

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Effects of non-starch polysaccharides on physicochemical properties and in vitro starch digestibility of rice starches

Author
PabloArranz-MartínezaKhongsakSrikaeobAntonio LuisGonzález-Sánchezc
a
Faculty of Science, Autonomous University of Madrid, 28049 Madrid, Spain
b
Faculty of Food and Agricultural Technology, Pibulsongkram Rajabhat University, Muang, Phitsanulok 65000, Thailand
c
Faculty of Science, University of Huelva, 21004 Huelva, Spain
Received 22 August 2013, Accepted 9 June 2014, Available online 16 June 2014.

Abstract

The effects of non-starch polysaccharides (NSPs) on physicochemical properties and starch digestibility of waxy and non-waxy rice starches (WS and NWS) were investigated. The NSPs studied included guar gum (GG), xanthan gum (XG), carboxymethyl cellulose (CMC), tapioca fibre (Tap) and tamarind seed fibre (Tam). They were added to WS and NWS at the levels of 5, 10 and 15 g/100 g dry sample. The mixtures were examined for their in vitro starch digestibility, thermal properties by a DSC and textural properties by a texture analyser. Generally, it was found that all NSPs at the concentrations used in this study had little or no effect on starch digestibility. Glycaemic response parameters slightly decreased in the samples with added NSPs. No obvious effects on thermal properties were obtained. However, the NSPs affected the texture of rice starch gels as evidenced by changes in hardness and adhesiveness values. The textural changes were dependent on the type and concentration of the NSPs.
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Dynamic-mechanical and thermomechanical properties of cellulose nanofiber/polyester resin composites

Author
AlessandraLavorattiaLisete CristineScienzabAdemir JoséZatteraa
a
Post-graduate Program in Engineering of Processes and Technologies (PGEPROTEC), Laboratory of Polymers (LPOL), University of Caxias do Sul (UCS), 95070-490 Caxias do Sul, RS, Brazil
b
Department of Materials (DEMAT) Federal University of Rio Grande do Sul (UFRGS), BP 15010, 91501-970 Porto Alegre, RS, Brazil
Received 3 August 2015, Revised 2 October 2015, Accepted 3 October 2015, Available online 9 October 2015.

Highlights

Cellulose nanofibers (CNFs) were obtained by grinding without further purification.
Eucalyptus sp. pulp had the highest crystallinity and α-cellulose content.
Eucalyptus sp. CNFs (CNF-E) reinforced composites had lower water absorption.
The dynamic-mechanical and thermal properties of CNF-E composites were improved.

Abstract

Composites of unsaturated polyester resin (UPR) and cellulose nanofibers (CNFs) obtained from dry cellulose waste of softwood (Pinus sp.) and hardwood (Eucalyptus sp.) were developed. The fiber properties and the influence of the CNFs in the dynamic-mechanical and thermomechanical properties of the composites were evaluated. CNFs with a diameter of 70–90 nm were obtained. Eucalyptus sp. has higher α-cellulose content than Pinus sp. fibers. The crystallinity of the cellulose pulps decreased after grinding. However, high values were still obtained. The chemical composition of the fibers was not significantly altered by the grinding process. Eucalyptus sp. CNF composites had water absorption close to the neat resin at 1 wt% filler. The dynamic-mechanical properties of Eucalyptus sp. CNFs were slightly increased and the thermal stability was improved.
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Ice formation in pores in polymer modified concrete—I. The influence of the admixtures on the water to ice transition

Author
Agnieszka J.KlemmPiotrKlemm
Department of Energy and Environmental Technology, Glasgow Caledonian University, Cowcaddens Road, Glasgow G4 0BA, U.K.
Technical University of Lodz, Lodz, Poland
Received 22 August 1995, Revised 8 May 1996, Accepted 2 October 1996, Available online 6 May 1999.

Abstract

This paper reports results from a larger study on the influence of two admixtures (methyl hydroxy ethyl celullose, MHEC and polyvinyl acetate, PVA) on properties of water contained in pores and capillaries of cementitious materials subjected to freezing and thawing cycles. The Differential Scanning Calorimetry technique has been found to be particularly useful in evaluating the amount of heat that is involved as material undergoes either an endothermic or an exothermic transition. An attempt has been made to explain some aspects of phase transition based on the Everett and Hynes model. Test results have shown that the lowest values of ice concentration were recorded for composites which had the lowest MHEC contents and finer microstructure.
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Ethanol production from chitosan by the nematophagous fungus Pochonia chlamydosporia and the entomopathogenic fungi Metarhizium anisopliae and Beauveria bassiana

Author
AlmudenaMiguel ÁngelNaranjo OrtizbIsabel SofíaAbihssira GarcíaaErnesto A.Zavala-GonzalezaLuis VicenteLopez-Llorcaa
a
Laboratory of Plant Pathology, Department of Marine Sciences and Applied Biology, Multidisciplinary Institute for Environmental Studies Ramón Margalef, University of Alicante, Alicante, Spain
b
Centre for Genomic Regulation Comparative Genomics Group, Barcelona, Spain
Received 3 March 2017, Revised 14 June 2017, Accepted 21 July 2017, Available online 25 July 2017.

Abstract

Chitin is the second most abundant biopolymer after cellulose and virtually unexplored as raw material for bioethanol production. In this paper, we investigate chitosan, the deacetylated form of chitin which is the main component of shellfish waste, as substrate for bioethanol production by fungi. Fungal parasites of invertebrates such as the nematophagous Pochonia chlamydosporia (Pc) or the entomopathogens Beauveria bassiana (Bb) and Metarhizium anisopliae (Ma) are biocontrol agents of plant parasitic nematodes (eg. Meloidogyne spp.) or insect pests such as the red palm weevil (Rhynchophorus ferrugineus). These fungi degrade chitin-rich barriers for host penetration. We have therefore tested the chitin/chitosanolytic capabilities of PcBb and Ma for generating reducing sugars using chitosan as only nutrient. Among the microorganisms used in this study, Pc is the best chitosan degrader, even under anaerobic conditions. These fungi have alcohol dehydrogenase (ADH) and pyruvate decarboxylase (PDC) encoding genes in their genomes. We have therefore analyzed their ethanol production under anaerobic conditions using chitosan as raw material. P. chlamydosporia is the largest ethanol producer from chitosan. Our studies are a starting point to develop chitin-chitosan based biofuels.
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Flubendazole in cystic echinococcosis therapy: Pharmaco-parasitological evaluation in mice

Author
LauraCeballosacMaríaElissondobcSergio SánchezBruniacGuillermoDenegribcLuisAlvarezacCarlosLanusseac
a
Laboratorio de Farmacología, Departamento de Fisiopatología, Facultad de Ciencias Veterinarias, Universidad Nacional del Centro de la Provincia de Buenos Aires (UNCPBA), Campus Universitario, 7000 Tandil, Argentina
b
Laboratorio de Zoonosis Parasitarias, Departamento de Biología, Facultad de Ciencias Exactas y Naturales, Universidad Nacional de Mar del Plata (UNMdP), Funes 3250, 7600 Mar del Plata, Argentina
c
Consejo Nacional de Investigaciones Científicas y Técnicas (CONICET), Argentina
Received 28 May 2009, Revised 3 July 2009, Accepted 11 July 2009, Available online 21 July 2009.

Abstract

Cystic echinococcosis (CE) caused by the parasite Echinococcus granulosus is an important public health problem worldwide. Flubendazole has shown poor in vivo efficacy against CE in humans and mice. However, flubendazole causes marked in vitro damage on E. granulosus protoscoleces. The goals of the current work were: a) to compare the plasma pharmacokinetic behaviour of flubendazole formulated as a hydroxipropyl-β-cyclodextrin aqueous solution or as a carboxymethyl celullose suspension, both given by the oral route to mice, b) to compare flubendazole clinical efficacy in secondary CE in mice after its administration as both formulations, c) to evaluate the flubendazole-induced morphological changes in hydatid cysts recovered from infected mice treated with both drug formulations. Flubendazole administration as a solution resulted in significantly higher plasma maximum concentration (Cmax) and area under the concentration–time curve (AUC) values compared to those obtained after the flubendazole-suspension treatment. This enhanced drug availability correlated with an increased efficacy against secondary CE in mice observed for the flubendazole-solution formulation, while the suspension formulation did not reach differences with the untreated control group. Similar ultrastructural changes were observed in cysts recovered from flubendazole (both formulations) treated mice after 3, 6 and 9 months of infection, although the damage extension was greater after treatment with the flubendazole-solution formulation.
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The use of Tagasaste (Chamaecytisus proliferus) from different origins for biomass and paper production

Author
M.M.GarcíaF.LópezA.AlfaroJ.ArizaR.Tapias
Chemical Engineering Department, Huelva University, Avda. Fuerzas Armadas s/n, 21071 Huelva, Spain
Received 28 March 2007, Revised 31 July 2007, Accepted 3 August 2007, Available online 18 September 2007.

Abstract

In order to identify faster-growing non-woody species usable for biomass and paper production, four Tagasastes (Chamaecytisus proliferus) from different origins are tested. All the Tagasaste species (T. Huelva, T. Australia, T. New Zealand and T. La Palma island) show a good soil and climatic adaptation to Southwest Spain. The studied Tagasaste provenances shows biomass productivity ranges from 1.0 t ha−1 yr−1 to 3.4 t ha−1 yr−1(o.d.b.) and 25.3 t ha−1 yr−1 to 49.4 t ha−1 yr−1 under Mediterranean conditions for first and second year sprouts, respectively. The quantity of solubles and extractives shows similar values when compared with wood materials. A relatively lower lignin content in Tagasaste (from 13.7% to 17.1%) species has been found with respect to other vegetal species. The α-celullose contents (43.6–45.3%) were in the range of the normal values expected for the other non-wood raw materials.
The study confirms the feasibility of the organocell yield pulping process to Tagasaste provenances. Organocell processes provide an efficient delignification (kappa index from 7.2 to 10.9 and pulp yield from 43.6% to 54.1%). The best results are obtained for the physical properties of paper sheets for Tagasaste from Australia in the second year, with values of tensile index of 16.0 kNm/kg, burst index of 1.12 MPa m2/kg and tear index of 0.55 Nm2/kg.
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http://www.sciencedirect.com/science/article/pii/S096085240700627X

Thermal and mechanical properties of electrospun nano-celullose reinforced epoxy nanocomposites

Author
Mohamed H.GabrabcNguyen T.PhongaKazuyaOkuboaKiyoshiUzawacIsaoKimparacToruFujiia
a
Faculty of Engineering, Doshisha University, Japan
b
Faculty of Industrial Education, Sohag University, Egypt
c
Laboratory for Integrated Technological Systems, Kanazawa Institute of Technology, Japan
Received 11 March 2014, Accepted 21 April 2014, Available online 2 May 2014.

Abstract

Although thermoset polymers have been widely used for engineering components, adhesives and matrix for fiber-reinforced composites, due to their good mechanical properties compared to those of thermoplastic polymers, they are usually brittle and vulnerable to cracking. Therefore, ductile materials such as micro-sized rubber or nylon particles added to thermoset polymers are used to increase their fracture toughness, which might decrease their strength if micro-sized particles act like defects. In this work, in order to improve the fracture toughness of epoxy matrix, nano-cellulose with diameter 250 nm produced via electrospinning was used as filler in epoxy matrix. The effect of different contents of electrospun nano-cellulose from cellulose acetate (ECA) on the morphology and thermo-mechanical properties of the prepared nanocomposites was examined. The pronounced effect of the presence of ECA in the matrix is reflected by the increase of flexural strength and flexural modulus by ∼20 and ∼17%, respectively. The results showed that addition of ECA enhanced mechanical and thermal properties as well as fracture resistance of nanocomposites compared to those without ECA.

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http://www.sciencedirect.com/science/article/pii/S0142941814000968

Fundamental properties of epoxy resin-modified cement grouts

Author
Costas A.AnagnostopoulosaGiorgosSapidisaEfthimiosPapastergiadisb
a
Department of Civil Engineering, School of Technological Applications, Alexander Technological Educational Institute of Thessaloniki, 57400 Thessaloniki, Greece
b
Department of Food Technology, School of Agricultural Technology, Food Technology and Nutrition, Alexander Technological Educational Institute of Thessaloniki, 57400 Thessaloniki, Greece
Received 21 January 2016, Revised 11 August 2016, Accepted 12 August 2016, Available online 17 August 2016.

Highlights

Epoxy resin was used in thick superplasticised cement grouts.
Epoxy resin improved final strength, toughness, bleeding and resistance to acid erosion.
Epoxy resin increased viscosity, yield stress and setting time.

Abstract

The use of additives to improve the quality of cement grouts and their effects on strength, durability and resistance to chemical erosion of grouted soil or rock mass is crucial for geotechnical engineering, especially in foundation construction. The main objective of the current laboratory project was to comprehensively investigate the potential use of a two-component water soluble epoxy resin to improve the properties of thick superplasticised cement grouts. The experiments were conducted using different epoxy resin dosages with cement grouts proportioned with a water to cement ratio of 0.5, 0.4 and 0.33. The results indicated that the addition of epoxy resin increases the 28- and 90-day compressive strength, splitting tensile strength and elastic modulus by up to 21%, 84% and 190%, respectively, despite the extension of the setting time. Additionally, the toughness, stability and resistance to acid attack of epoxy resin-modified grouts appeared to improve significantly. On the other hand, grouts containing epoxy resin exhibited higher viscosity and yield stress values ranging from 0.09 to 0.67 Pa s and 10–45 Pa, respectively. This has to be considered when the viscosity of the grout is essential.
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http://www.sciencedirect.com/science/article/pii/S0950061816313137

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