Blog List

Monday 18 July 2016

Effect of species and grinding disc distance on the surface roughness parameters of medium density fiberboard

Published Date
First online: 

Title 

Effect of species and grinding disc distance on the surface roughness parameters of medium density fiberboard

  • Author 
  • Lidia Gurau
  • Nadir Ayrilmis 
  • Jan Thore Benthien
  • Martin Ohlmeyer
  • Manja Kitek Kuzman
  • Sergiu Racasan

Abstract

Surface quality of medium density fiberboard (MDF), as a very important criterion for further finishing and utilization, was evaluated using a wide range of measuring parameters (instruments, filters, filtering cut-off length, measuring length, measuring resolution, roughness parameters). However, these various approaches make any data comparison rather difficult. Furthermore, filtering the measured data with a simple Gaussian filter has proved unreliable for wood surfaces. A new, more robust approach by using a Robust Gaussian Regression filter together with a previously tested set of measuring and evaluating parameters was used in this paper in order to quantify the surface roughness of MDF manufactured from different species (beech, poplar, birch, Scots pine, mixture 50 % Scots pine and 50 % beech) and using three different grinding disc distances (0.06, 0.15 and 0.6 mm). If manufacturing parameters are kept constant, the processing roughness of MDF is similar, but variable species anatomy and fuzziness effects will give differentiation in total roughness. The results indicated that fibers made of a mixture of wood chips from Scots pine and beech led to the smoothest MDF surface, followed closely by poplar, birch, and Scots pine. The roughest surface was measured for the panels made of beech fibers. Investigating the influence of the grinding disc distance, the roughest MDF surface was obtained when a grinding gap of 0.6 mm was used. However, surface roughness was found to be quite similar applying a grinding disc distance of 0.06 mm slightly lower for 0.15 mm. This finding indicates that a too fine grinding gap does not improve the MDF surface roughness.


References

  1. Aguilera A (2008) Roughness profile and cutting energy in MDF rip sawing. In: Proceedings of the 51st International Convention of Society of Wood Science and Technology November 10–12, 2008. Concepción, pp 1–11
  2. Ayrilmis N, Winandy JE (2009) Effects of post heat-treatment on surface characteristics and adhesive bonding performance of medium density fiberboard. Mater Manuf Process 24:594–599CrossRef
  3. Ayrilmis N, Candan Z, Akbulut T, Balkiz OD (2010) Effect of sanding on surface properties of medium density fiberboard. Drvna Ind 61:175–181
  4. Benthien JT, Bähnisch C, Heldner S, Ohlmeyer M (2014) Effect of fiber size distribution on medium-density fiberboard properties caused by varied steaming time and temperature of defibration process. Wood Fiber Sci 46:175–185
  5. Benthien JT, Heldner S, Ohlmeyer M (2016) Investigation of the interrelations between defibration conditions, fiber length and fiber length distribution and medium-density fiberboard (MDF) properties. Submitted to European Journal of Wood and Wood Products
  6. Davim JP, Rubio JC, Abrao AM (2007a) Delamination assessment after drilling medium density fibreboard (MDF) by digital image analysis. Holzforschung 61(3):294–300CrossRef
  7. Davim JP, Clemente J, Silva S (2007b) Evaluation of delamination factor in drilling MDF (medium density fibreboard). J Eng Manuf 221(4):655–658CrossRef
  8. Davim JP, Gaitonde VN, Karnik SR (2008) An investigative study of delamination in drilling of medium density fibreboard (MDF) using response surface models. Int J Adv Manuf Technol 37(1–2):49–57CrossRef
  9. Davim JP, Clemente VC, Silva S (2009) Surface roughness aspects in milling MDF (medium density fibreboard). Int J Adv Manuf Technol 40:49–55CrossRef
  10. Deppe HJ, Ernst K (1996) MDF—Mitteldichte Faserplatte. (Medium-density fiberboards). DRW-Verlag Weinbrenner GmbH & Co., Leinfelder-Echterdingen (in German). ISBN 3-87181-329-X
  11. Dobrzanski P, Pawlus P (2010) Digital filtering of surface topography: Part I. Separation of one process surface roughness and waviness by Gaussian convolution, Gaussian regression and spline filters. Prec Eng 34:647–650CrossRef
  12. Fujiwara Y, Fujii Y, Sawada Y, Okumura S (2004) Assessment of wood surface roughness: A comparison between tactile roughness and three-dimensional parameters derived using a robust gaussian regression filter. J Wood Sci 50:35–40CrossRef
  13. Gaitonde VN, Karnik SR, Davim JP (2008a) Taguchi multiple-performance characteristics optimization in drilling of medium density fibreboard (MDF) to minimize delamination using utility concept. J Mater Process Technol 196(1–3):73–78CrossRef
  14. Gaitonde VN, Karnik SR, Davim JP (2008b) Prediction and optimization of surface roughness in milling of medium density fibreboard (MDF) based on Taguchi orthogonal array experiments. Holzforschung 62(2):209–214CrossRef
  15. Gurau L (2004) The roughness of sanded wood surfaces. Doctoral thesis. Forest Products Research Centre. Buckinghamshire Chilterns University College. Brunel University, London
  16. Gurau L, Mansfield-Williams H, Irle M (2005) Processing roughness of sanded wood surfaces. Holz Roh Werkst 63:43–52CrossRef
  17. Gurau L, Mansfield-Williams H, Irle M (2006) Filtering the roughness of a sanded wood surface. Holz Roh Werkst 64:363–371CrossRef
  18. Gurau L, Mansfield-Williams H, Irle M (2011) Evaluating the roughness of sanded wood surfaces. In: Paulo Davim J (ed) Wood machining. ISTE-Wiley, London, pp 217–267. ISBN 978-1-84821-315-9
  19. Gurau L, Mansfield-Williams H, Irle M (2012) A quantitative method to measure the surface roughness of sanded wood products. In: Paulo Davim J (ed) Wood and wood products. Series: materials and manufacturing technology. NOVA Science Publishers, Inc., Hauppauge, pp 1–23. ISBN 978-1-62081-973-9
  20. Hendarto B, Shayan E, Ozarska B, Carr R (2005) Analysis of roughness of a sanded wood surface. Int J Adv Manuf Tech 28:775–780CrossRef
  21. Hiziroglu S (1996) Surface roughness analysis of wood composites: a stylus method. For Prod J 46(7/8):67–72
  22. Hiziroglu S (2005) Surface roughness evaluation of medium density fiberboard (MDF) using stylus and pneumatic methods. Holz als Roh-und Werkstoff 63:81–82
  23. ISO 11562 (1996) + Cor 1 (1998) Geometrical product specifications (GPS)—surface texture: profile method. Metrological characteristics of phase correct filters. International Organization for Standardization, Geneva, Switzerland
  24. ISO 13565-1 (1996) + Cor 1 (1998) Geometrical product specifications (GPS)—surface texture. Profile method. Surfaces having stratified functional properties. Part 1: filtering and general measurement conditions. International Organization for Standardization, Geneva, Switzerland
  25. ISO 13565-2 (1996) + Cor 1 (1998) Geometrical product specifications (GPS)—surface texture: profile method. Surfaces having stratified functional properties. Part 2: height characterisation using the linear material ratio curve. International Organization for Standardization, Geneva, Switzerland
  26. ISO 16610-21 (2011) Geometrical product specifications (GPS)—filtration—Part 21: linear profile filters: Gaussian filters. International Organization for Standardization, Geneva, Switzerland
  27. ISO 4287 (1997) + Amd1 (2009) Geometrical product specifications (GPS). Surface texture. Profile method. Terms. Definitions and surface texture parameters. International Organization for Standardization, Geneva, Switzerland
  28. ISO/DTS 16610 31 (2002) Geometrical product specification (GPS)—filtration. Part 31: robust profile filters. Gaussian regression filters. International Organization for Standardization, Geneva, Switzerland
  29. ISO/TS 16610-31 (2010) Geometrical product specification (GPS)—filtration. Part 31: robust profile filters. Gaussian regression filters. International Organization for Standardization, Geneva, Switzerland
  30. Lou S, Zeng WH, Jiang XQ, Scott PJ (2013) Robust filtration techniques in geometrical metrology and their comparison. Int J Autom Comput 10(1):1–8CrossRef
  31. Muralikrishnan B, Raja J (2009) Computational surface and roundness metrology. Springer, Berlin
  32. Palanikumar K, Prakash S, Davim JP (2012) Investigation of optimum parameters for multiple performance charcteristics in drilling wood composites (MDF) using Grey-Taguchi method. In: Paulo Davim J (ed) Wood and wood products. Series: materials and manufacturing technology. NOVA Science Publishers, Inc., Hauppauge, pp 87–108
  33. Pinkowski G, Szymanski W, Gilewicz A, Warcholinski B (2011) Surface roughness aspects in machine cutting of medium density fibreboards (MDF) with modified cutters on a CNC woodworking machine. Ann Wars Univ Life Sci—SGGW. For Wood Technol 75:202–209
  34. Piratelli-Filho A, Sternadt GH, Arencibia RV (2012) Removing deep valleys in roughness measurement of soft and natural materials with mathematical filtering. Ciência Engenharia (Sci Eng J) 21:29–34
  35. Prakash S, Palanikumar K, Lilly Mercy J, Nithyalakshmi S (2011) Evaluation of surface roughness parameters (Ra, Rz) in drilling of MDF composite panel using box-Behnken experimental design (BBD). Int J Des Manuf Technol 5:52–62
  36. Prakash S, Mercy JL, Goswami K (2014) A systemic approach for evaluating surface roughness parameters during drilling of medium density fiberboard using Taguchi method. Indian J Sci Technol 7:1888–1894
  37. Raja J, Muralikrishnan B, Shengyu F (2002) Recent advances in separation of roughness, waviness and form. J Int Soc Prec Eng Nano 5274:1–14
  38. Rolleri A, Roffael E (2008) Influence of climatic conditions and surface roughness on the wettability of medium density fiberboards (MDF). Holz Roh Werkst 66:465–466CrossRef
  39. Sütcü A, Karagöz Ü (2012) Effect of machining parameters on surface quality after face milling of MDF. Wood Res 57:231–240
  40. Tan PL, Sharif S, Sudin I (2012) Roughness models for sanded wood surfaces. Wood Sci Technol 46:129–142CrossRef
  41. Wagenführ A, Scholz F (2008) Taschenbuch der Holztechnik. (Pocketbook of wood technology). Carl Hanser Verlag, München (in German)
  42. Wenderdel C, Hesse E, Krug D, Hänsel A, Niemz P (2013) Influence of surface roughness of wood fibres on properties of medium density fibreboards. ProLigno 9:423–429
  43. Westkämper E, Riegel A (1993) Qualitätskriterien für feingehobelte Holzoberflächen (Quality criteria for smooth planed wood surfaces). Holz Roh Werkst 51:27–30 (in German) CrossRef

For further details log on website :
http://link.springer.com/article/10.1007/s00107-016-1081-7

No comments:

Post a Comment

Advantages and Disadvantages of Fasting for Runners

Author BY   ANDREA CESPEDES  Food is fuel, especially for serious runners who need a lot of energy. It may seem counterintuiti...