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Thursday, 25 February 2016

DOVETAIL JOINT

dovetail joint or simply dovetail is a joinery technique most commonly used in woodworking joinery (carpentry) including furniture, cabinets, car-case construction, log buildings and traditional timber framing. Noted for its resistance to being pulled apart (tensile strength), the dovetail joint is commonly used to join the sides of a drawer to the front. A series of pins cut to extend from the end of one board interlock with a series of tails cut into the end of another board. The pins and tails have a trapezoidal shape. Once glued, a wooden dovetail joint requires no mechanical fasteners.


A finished dovetail joint.

The dovetail joint probably pre-dates written history. Some of the earliest known examples of the dovetail joint are in furniture entombed with mummies dating from First Dynasty Of ancient Egypt as well the tombs of Chinese emperors. The dovetail design is an important method of distinguishing various periods of furniture.


Dovetailed woodworking joints on a Romanian church.

Methods
The dovetail joint is very strong because of the way the ‘tails’ and ‘pins’ are shaped. This makes it difficult to pull the joint apart and virtually impossible when glue is added. This type of joint is used in box constructions such as drawers, jewellery boxes, cabinets and other pieces of furniture where strength is required. It is a difficult joint to make manually, requiring skilled workmanship. There are different types of dovetail joint and when cut accurately they are very impressive and attractive. The joint is strong especially when used with a good quality glue such as PVA (woodworkers adhesive) or cascamite. The marking out and cutting procedure is outlined below.
The angle of slope varies according to the wood used. Typically the slope is 1:6 for softwoods and a shallower 1:8 slope for hardwoods. Often a slope of 1:7 is used as a compromise.
Types of Dovetail

Through Dovetail


A through dovetail joint

The photograph at the top of this page shows a through dovetail (also known as plain dovetail) joint, where the end grain of both boards is visible when the joint is assembled. Through dovetails are common in carcass and box construction. Traditionally, the dovetails would have often been covered by a veneer. However, dovetails have become a signature of craftsmanship and are generally considered a feature, so they are rarely concealed in contemporary work. When used in drawer construction, a through (or blind, mitred, or lapped) dovetail joint is sometimes referred to as an "English dovetail.
Use for:
  • Carcass and box construction

Half-blind dovetail
half-blind dovetail is used when the craftsman does not wish end grain to be visible from the front of the item. The tails are housed in sockets in the ends of the board that is to be the front of the item so that their ends cannot be seen.
A half-blind dovetail joint
Half-blind dovetails are commonly used to fasten drawer fronts to drawer sides. This is an alternative to the practice of attaching false fronts to drawers constructed using through dovetails.
Use for:
  • Attaching drawer fronts

Secret mitered dovetail
The secret mitred dovetail joint (also called a mitred blind dovetailfull-blind dovetail, or full-blind mitred dovetail) is used in the highest class of cabinet and box work. It offers the strength found in the dovetail joint but is totally hidden from both outside faces by forming the outer edge to meet at a 45-degree angle while hiding the dovetails internally within the joint.
A secret mitred dovetail joint
Use for:
  • Fine cabinet or box work where strength is required without a visible joint
The mitred corner dovetail joint is very similar in design, but it has just a single dovetail and is used for picture frames and other similar joins.
Secret double-lapped dovetail

The secret double-lapped dovetail is similar to the secret mitred dovetail, but presents a very thin section of end grain on one edge of the joint.
Use for:
  • Carcass and box construction to hide the dovetails completely from view

Sliding dovetails
The sliding dovetail is a method of joining two boards at right angles, where the intersection occurs within the field of one of the boards, that is not at the end. This joint provides the interlocking strength of a dovetail. Sliding dovetails are assembled by sliding the tail into the socket. It is common to slightly taper the socket, making it slightly tighter towards the rear of the joint, so that the two components can be slid together easily but the joint becomes tighter as the finished position is reached. Another method to implement a tapered sliding dovetail would be to taper the tail instead of the socket. When used in drawer construction, a "stopped sliding dovetail" that doesn't extend across the full width of the board is sometimes referred to as a "French dovetail."
A sliding dovetail joint

Use for:
  • Joining shelves to cabinet sides
  • Joining cabinet bottoms to sides
  • Joining horizontal partitions to shelves
  • Joining adjacent sections of expandable table frames
  • Joining drawer fronts to sides
  • Joining front rails of web frames to cabinet sides
  • Joining neck and body in violins and some guitars

Non- woodworking dovetails


Cast iron dovetail joints in The Iron Bridge
Dovetails are most commonly, but not exclusively, used in woodworking. Other areas of use are:
  • Dovetail slides for example on a lathe.
  • Attaching turbine blades to the shaft in jet engines and other applications.
  • Clockmaking: dovetailing a new tooth, when replacing broken teeth in clock gears.
  • Masonry : dovetail construction is regarded a major step forward in the design of lighthouses meant for particularly dangerous areas; the Eddystone Lighthouse and Fastnet Lighthouse are examples of the durable quality of dovetail masonry.
  • 3d printing : dovetail is commonly used to overcome physical object print size limitation of a 3D printer.

- Wikipedia 

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